Interlocking Aluminum Alloy Strip for Armored Cable

5052 / 5154 / 5154A – High Strength, Lightweight & Corrosion Resistant

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What is Interlocking Armoured Aluminum Strip?

Aluminum strip is used to form a helically interlocked armor layer in cables, providing mechanical protection, flexibility, and corrosion resistance.

Our 5xxx series aluminum alloy strips are specifically designed for high-speed interlocking armoring lines. Compared to standard 1xxx series alloys, these strips contain higher magnesium content, offering superior structural integrity and fatigue resistance for MC cables and power cables.

We utilize precision slitting technology to ensure width tolerances within ±0.02 mm, preventing machine jamming and ensuring a smooth interlocking process.

Interlocking Aluminum Alloy Strip for Armored Cable Technical Specifications

Parameter Specification
Alloy 5052/5154/5154A
Thickness 0.3 – 0.8 mm
Width 20 – 500 mm (Custom Available)
Temper O / H22 / H24
Surface Smooth, Burr-Free, Oil-Free
Edge Slit/Round
Packaging Wooden Pallet/Wooden Case
Payment Terms 30% TT deposit and 70% balance before shipment, 100% LC at sight
Delivery Time 7-10 working days
MOQ 500 Kg
Sample The sample of Aluminium strip is available
Remark Aluminium foil strip can be customized

Interlocking Armoured Cable Aluminum Strip Tolerance

Thickness Tolerance (mm) Width (mm) Width Tolerance (mm)
0.50 ±0.02 9.5 ±0.10
0.60 12.7
0.65
0.65 19
0.75
0.75 25.4
0.80

Interlocking Armoured Cable Aluminum Strip Mechanical Properties

Grade Status Tensile Strength (MPa) Elongation %
5052/5154/5154A H24 240~260 ≥8
H22 276~303 ≥10

Aluminum Strips for Cable Armoring Chemical Composition

5052 Aluminum Strips Chemical Composition

Element Content (%)
Aluminum (Al) Balance
Magnesium (Mg) 2.2 – 2.8
Chromium (Cr) 0.15 – 0.35
Iron (Fe) ≤ 0.40
Silicon (Si) ≤ 0.25
Copper (Cu) ≤ 0.10
Manganese (Mn) ≤ 0.10
Zinc (Zn) ≤ 0.10
Others ≤ 0.05 each

5154 Aluminum Strips Chemical Composition

Element Content (%)
Aluminum (Al) Balance
Magnesium (Mg) 3.1 – 3.9
Chromium (Cr) 0.15 – 0.35
Iron (Fe) ≤ 0.40
Silicon (Si) ≤ 0.25
Copper (Cu) ≤ 0.10
Manganese (Mn) ≤ 0.10
Zinc (Zn) ≤ 0.10
Others ≤ 0.05 each

Interlocking Armoured Cable Aluminum Strip Advantages

Lightweight

40% lighter than steel.

Corrosion Resistant

Suitable for harsh environments.

Flexible

Ideal for interlocking forming.

High Strength

Magnesium alloy enhances durability.

Non-Magnetic

Safe for power transmission applications.

Cost-Effective

Reduces lifecycle costs.

Interlocking Armoured Cable Aluminum Strip Alloy Comparison

Alloy Strength Application
5052 Medium Standard cable
5154 High Harsh environment
5154A Higher High-end projects

Interlocking Aluminum Alloy Strip for Armored Cable Applications

Interlocking Aluminum Alloy Strip for Armored Cable Quality Control

Our Interlocking Aluminum Alloy Strip for Armored Cable undergoes strict quality control in accordance with international industrial standards for cable armoring materials. Each production batch is fully inspected to ensure consistent mechanical performance and reliable forming behavior during high-speed interlocking processes.

Quality testing includes tensile strength testing, elongation measurement, and comprehensive surface inspection to guarantee defect-free, burr-free, and uniform strip quality. This ensures stable performance in MC cables, power cables, and industrial armoured cable systems.

Every coil of aluminum strip is fully traceable, from raw material smelting to final slitting and packaging, supporting full quality transparency and long-term reliability for global cable manufacturers.

FAQ

What are the advantages of 5154A for cable armoring applications?

5154A offers an optimal balance between flexibility and tensile strength, ensuring the armor layer does not crack during tight-radius bending while maintaining high compressive strength and long-term mechanical stability.

Is the surface free from oil, contamination, and burrs?

Yes. All aluminum strips undergo professional degreasing and strict edge trimming processes to ensure a clean silver surface, burr-free edges, safe handling, and stable forming performance in high-speed interlocking production lines.

Why choose aluminum alloy strip instead of traditional steel strip for interlocking armor?

Aluminum alloy strip reduces weight by approximately 50% and is fully non-magnetic, eliminating eddy current losses. It is especially suitable for AC power cables and submarine composite cables, while also offering better corrosion resistance than galvanized steel and lower lifecycle cost.

Is 5052 aluminum alloy suitable for marine environments?

5052 provides good resistance to seawater corrosion. However, for long-term full immersion or high-flow marine conditions, 5154A is recommended due to its higher magnesium content and superior pitting corrosion resistance.

How to select temper condition for interlocking armor forming?

For complex S-type interlocking structures and high-speed forming lines, O temper is recommended due to maximum elongation. For standard medium and low-voltage cables, H22/H24 temper provides a balance between strength and formability. For heavy-duty protection armor, H26 temper is preferred for higher mechanical resistance.

How does thickness tolerance affect interlocking armor quality?

Interlocking forming requires extremely consistent thickness. A deviation beyond ±0.03mm may cause loose locking or unstable tension. Our strips are controlled within ±0.01mm with no edge wave, ensuring airtight armor structure and strong side pressure resistance.

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