Aluminum Strip for Cable Armoring

Aluminum Strip for Cable Armoring

Lightweight, non-magnetic aluminum strip designed for power cable protection, offering excellent corrosion resistance and long service life.

  • 5052
  • 5154
  • 1060

Aluminum strip (Aluminum Strip) is a core material in modern cable armoring systems, widely used in the manufacturing of mechanical protection layers for power cables, communication cables, and industrial control cables. This material forms a continuous, dense metal protective layer, providing reliable structural reinforcement and external protection for cables.

In armored cable structures, aluminum strip is mainly used to build the outer mechanical protection barrier, which can effectively resist external pressure, impact, and abrasion, while also blocking moisture intrusion and reducing electromagnetic interference (EMI) affecting signal transmission. Its non-magnetic characteristics give it significant advantages in high-voltage power transmission and sensitive communication systems.

Compared with traditional steel tape armoring materials, aluminum alloy strip offers lighter weight, superior corrosion resistance, and better formability, which can significantly improve cable installation efficiency and reduce the overall system weight.

Aluminum Strips for Cable Armoring Specifications

Product Name Aluminum Strips for Cable Armoring
Grades 5052, 5154, 5154A, 1060
Temper O, H24, H22
Thickness 0.4mm-2.0mm
Width 9.5mm, 12.7mm, 19mm, 25.4mm, max 1250mm
Edge Slit/Round
Quantity Tolerance ±10%
Paper Core Internal Diameter 150mm, 200mm, 300mm, 400mm, 508mm, etc.
Surface Treatment The strip has a smooth surface, free from scratches and impurities
Packaging Wooden Pallet/Wooden Case
Payment Terms 30% TT deposit and 70% balance before shipment, 100% LC at sight
Delivery Time 7-10 working days
MOQ 500 Kg
Sample The sample of Aluminium strip is available
Remark Aluminium foil strip can be customized

Aluminum Strips for Cable Armoring Grades

The most commonly used alloys belong to the 5000 series, including 5052, 5154, and 5154A. These grades are known for their high strength and excellent corrosion resistance. In addition, 1000 series alloys (such as 1050 and 1060) are also commonly used in applications where relatively lower mechanical performance requirements are needed.

For the armoring applications of high-performance cables, the selected aluminum alloy must have sufficient strength while also possessing the necessary flexibility to meet the bending radius requirements of cables during installation.

Aluminum Strips for Cable Armoring Chemical Composition

5052 Aluminum Strips Chemical Composition

Element Content (%)
Aluminum (Al) Balance
Magnesium (Mg) 2.2 – 2.8
Chromium (Cr) 0.15 – 0.35
Iron (Fe) ≤ 0.40
Silicon (Si) ≤ 0.25
Copper (Cu) ≤ 0.10
Manganese (Mn) ≤ 0.10
Zinc (Zn) ≤ 0.10
Others ≤ 0.05 each

5154 Aluminum Strips Chemical Composition

Element Content (%)
Aluminum (Al) Balance
Magnesium (Mg) 3.1 – 3.9
Chromium (Cr) 0.15 – 0.35
Iron (Fe) ≤ 0.40
Silicon (Si) ≤ 0.25
Copper (Cu) ≤ 0.10
Manganese (Mn) ≤ 0.10
Zinc (Zn) ≤ 0.10
Others ≤ 0.05 each

1060 Aluminum Strips Chemical Composition

Element Content (%)
Aluminum (Al) ≥ 99.60
Iron (Fe) ≤ 0.35
Silicon (Si) ≤ 0.25
Copper (Cu) ≤ 0.05
Manganese (Mn) ≤ 0.03
Magnesium (Mg) ≤ 0.03
Zinc (Zn) ≤ 0.05
Others ≤ 0.03 each

Mechanical Properties of Aluminum Strips for Cable Armoring

Mechanical Properties of 5052 Aluminum Strip

Property Value
Alloy 5052
Temper O / H24
Tensile Strength 210–260 MPa
Yield Strength ≥130 MPa
Elongation ≥10–15%
Hardness Moderate
Fatigue Resistance Excellent
Formability Excellent
Typical Application Interlocked Cable Armoring

Mechanical Properties of 5154 Aluminum Strip

Property Value
Alloy 5154
Temper O / H22
Tensile Strength 240–300 MPa
Yield Strength ≥140 MPa
Elongation ≥8–12%
Hardness Relatively High
Corrosion Resistance Marine Grade
Strength Level High
Typical Application Heavy-Duty Cable Armoring

Mechanical Properties of 1060 Aluminum Strip

Property Value
Alloy 1060
Temper O
Tensile Strength 70–110 MPa
Yield Strength ≥35 MPa
Elongation ≥20–30%
Hardness Low
Electrical Conductivity ≥61% IACS
Ductility Excellent
Typical Application Light Armoring

Aluminum Strips for Cable Armoring Edge Options

Slit Edge

Rounded Edge

Deburred Edge

Trimmed Edge

Armored Cable Aluminum Strip Features

High Strength

Provides excellent mechanical protection for armored cable structures.

Corrosion Resistance

Suitable for harsh environments including offshore and underground applications.

Lightweight

Reduces overall cable weight compared with steel armoring solutions.

Excellent Formability

Easy to bend and wrap during cable manufacturing processes.

Armored Cable Aluminum Strip Applications

Armored Cable Aluminum Strip Manufacturing Process

The production of aluminum strip for cable armoring involves a series of precise and multi-step processes to ensure consistent product quality:

Haomei Cable Armoring Strip Manufacturer

Haomei specializes in high-performance Cable Armoring Strip solutions for global power cable and communication cable manufacturers. Our products ensure superior mechanical protection, corrosion resistance, and long-term stability in demanding environments.

We supply a full range of:

Interlocking Armoured Cable Aluminum Alloy Strip

interlocking aluminum alloy strip for cable armoring

Precision-engineered interlocking aluminum alloy strip designed for armored cable systems. It provides flexible locking structure, excellent impact resistance, and lightweight protection for industrial and commercial cable applications.

Finished Rewinding Cable Aluminum Alloy Strip

pre rewound aluminum strip for cable armoring production line

Pre-processed rewinding aluminum alloy strip with stable tension control and smooth surface finish, optimized for high-speed cable armoring and continuous production lines.

Packaging of Aluminum Strips for Cable Armoring

  • Wrapped with moisture-proof film and desiccants to prevent oxidation.
  • Protected with interleaving and edge guards to avoid damage.
  • Packed in pallets or wooden boxes with steel strapping.
  • Sealed with waterproof, dust-proof outer wrapping.
  • Labeled with specifications and batch tracking information.

Advantages of Aluminum Strip Compared to Steel

The characteristics of aluminum materials provide several significant advantages:

Why Haomei Aluminum

Haomei Aluminum specializes in high-performance aluminum strip materials for cable armoring and transformer applications. With advanced cold rolling, annealing, and precision slitting lines, we ensure stable quality and strict tolerance control.

If your project has specific requirements regarding cable type, alloy grade, or technical standards, please feel free to let me know, and I will provide more targeted and detailed information for you.

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